LED UV System

LED UV System

Advantages:

Low Operating Temperatures
Energy Savings up to 75%
Mercury and Ozone Free
Suitable for Heat Sensitive subsrates also.
Flexible Curing widths / Scalable
Better Adhesion and Curing Capabilities
Increased Production quality

Features:

High peak Irradiance
Air and Water cooled system
Lamp life of upto 5,000 hrs.
Easy Maintenance
Operates on single phase
Instant Start & Stop
Compact Size, makes installation easier
Width wise zone control

Applications :

Sheet fed Offset Machines
Flexo Machines- Narrow and wide web
Screen printing machines
UV Coating machines

Comparision Table:

Features	UV-LED	UV-MERCURY
Lamp life	upto 5,000 hrs	1000-1500 hrs
Heat Generation	No	High
Intensity control	0-100%	10-100%(with EPS)
Size	Compact	Heavy
Start-up time	Instant	3-4 minutes
Energy consumption	Low	High
Environment Friendly	Yes	No

LED UV System is put to use when inks, paints or clear coats are to be instantly dried, or adhesives to be cured in bonding or sealing processes. Ultraviolet energy is used for changing a liquid into a solid. A polymerization reaction is caused as UV energy absorbs, which changes the UV material into solid. UV LED curing method is better than any traditional drying method, as it delivers several benefits, for instance environmentally friendly, high-end functionality, increased efficiency, ensured safety, and long service life. In comparison to UV-mercury, UV-LED has better lamp life, more compact size, instant start-up time, lower energy consumption, and doesn't generates heat. The system is mainly used with special printing and coating machines. Companies whose requirements are quick and efficient curing in applications that involve printing inks,coatings and adhesives, can install LED UV System.

Premium UV Intensity for Professional Applications

Engineered for versatility and performance, this LED UV System outputs a UV intensity of 8,000 mW/cm. Ideal for UV printing, quick curing, and adhesive drying, it ensures precise and uniform results. The narrow beam angle enhances application accuracy, delivering reliable outcomes across your industrial workflows.

Advanced Cooling and Protection Technology

The systems active fan and heat sink guarantee optimal thermal management, maintaining efficiency even during extensive use. Integrated over-voltage, over-current, and thermal protection features provide safeguarding, while the aluminum alloy housing ensures durability in harsh environments.

Flexible Operation and Seamless Integration

Offered with both onsite and remote service support, the unit also features adjustable mounting via bracket arm and waterproof industrial connectors for easy installation. Manual and remote controls (up to 20 meters) enable seamless usability, and the modular design accommodates diverse industrial needs.

FAQs of LED UV System:

Q: How do I install the LED UV System and can the bracket arm be adjusted?

A: Installation is straightforwarduse the integrated adjustable bracket arm to securely mount the system onto your preferred surface. The bracket arm allows for flexible positioning to suit various industrial setups. Ensure the waterproof connector is properly attached for safe and reliable operation.

Q: What are the benefits of active fan and heat sink cooling in this UV system?

A: The active fan and heat sink combination effectively dissipates heat, maintaining stable operation under prolonged use. This cooling method extends the systems life, reduces the risk of overheating, and ensures consistent UV output across applications like printing and curing.

Q: Where can the LED UV System be used, considering its IP65 rating?

A: Thanks to its IP65 rating and robust aluminum alloy housing, the system is suitable for use in demanding industrial environments where dust and water exposure may occur. Typical settings include manufacturing facilities, print shops, and workshops across India.

Q: What protection features are integrated into the LED UV System to ensure safe operation?

A: The LED UV System includes over-voltage, over-current, and thermal protection mechanisms. These safeguard both the device and operator by automatically interrupting the current or power supply in adverse conditions, preventing damage or malfunction.

Q: How is the system operated and what is the wireless control range?

A: The system supports both manual and remote operation. The remote control function provides convenient operation from distances up to 20 meters, allowing users to manage the device without direct contact for increased efficiency and safety.

Q: What applications are supported by this LED UV System and how does its modular design help?

A: Designed for UV printing, curing, and adhesive drying, the unit accommodates a range of industrial processes. Its modular, standard size enables easy integration into various production lines or custom setups, making it a practical choice for manufacturers, suppliers, and distributors.

Q: What is the typical lifespan and efficiency of this UV system under normal industrial use?

A: With a lifespan of approximately 30,000 hours and an efficiency of at least 85%, the LED UV System provides long-lasting, economical service. Reliability and reduced maintenance contribute to lower operational costs over time.

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