Roller Coater
Roller Coater
If you are looking for energy efficient Roller Coater Machine, then this is perfect for you. We are Grafik Machinery Exchange India, one of the reputed manufacturers of hot melt roller coater, which is used for UV lacquers and water based varnish for producing best quality finishes on different printed substrates. The machine is provided with sheet stacking system and is loaded with many other features, which makes it a best product. The Grafik Roller Coater Machine is known for coating the heaviest of substrates that too in the most rugged environments. In addition, it is used for its precision in achieving top level of accuracy of coating weights. It has durable, heavy duty steel construction and it can provide service 24x7.Features:- AC Motor with a frequency drive
- Adjustment of precession coating metering is possible
- Coates 180 gsm - 400 gsm paper stock
- Durable construction and good resistance against corrosion
- Electronic coating control system
- For varnish, recirculation system is provided
- High energy efficiency and simple operation
- IR and UV Driers
- Polished and hardened chrome doctor along with impression rollers
- Sheet stacking system
- Speeds up to 4000 iph
- Variable speed
- Zero-make ready time
Precision Coating for Versatile ApplicationsThis Roller Coater is engineered for versatility, capable of coating wood, metal, and plastic sheets with adjustable thickness. The robust stainless steel roller, combined with an automatic lubrication system, ensures consistent surface finishing whether youre handling furniture panels or industrial metal sheets. With the computerized PLC control system, operators can effortlessly customize settings for a wide range of substrate sizes and types.
Advanced Safety and Ergonomic DesignSafety is prioritized through features like emergency stop and overload protection, ensuring secure operation in busy industrial settings. The noise level remains at or below 78 dB, fostering a safer work environment. Heavy-duty transport wheels and a digital touchscreen make the equipment both mobile and user-friendly, streamlining setup and daily operation.
FAQs of Roller Coater:
Q: How does the Roller Coater ensure consistent coating thickness across different materials?
A: The Roller Coater uses a high performance stainless steel roller and a continuous feeding system, allowing for adjustable coating thickness between 0.01 to 0.5 mm. The digital touchscreen interface and PLC control panel make it easy to set and maintain the desired thickness for wood, metal, or plastic substrates.
Q: What safety features are included with this Roller Coater?
A: The machine is equipped with emergency stop and overload protection systems, ensuring safe operation for users. These features are critical for preventing accidents during high-volume, continuous production runs.
Q: When should the automatic lubrication system be maintained?
A: The automatic lubrication system is designed for minimal intervention and typically operates smoothly throughout standard working periods. However, regular maintenance checks are recommended every few months to ensure peak performance and prevent potential wear, especially in continuous-use environments.
Q: Where can this Roller Coater be installed for optimal performance?
A: The Roller Coater is suitable for installation in industrial settings such as factories, workshops, or large manufacturing plants across India. Its adjustable working temperature range (10C to 40C) and heavy-duty wheels make it adaptable to a variety of production spaces.
Q: What is the process for setting up and starting a production run on this equipment?
A: To begin, operators load the desired material onto the feeding system, select coating parameters via the touchscreen interface, and adjust settings such as thickness and speed using the PLC control. Once parameters are confirmed, the machine automatically manages coating and drying, with real-time monitoring available on the display panel.
Q: Can the Roller Coater handle both UV and water-based inks?
A: Yes, the machine is designed to work with both UV and water-based inks, providing flexibility for different coating requirements and achieving high-quality finishes on diverse substrates.
Q: What are the main benefits of using this Roller Coater in industrial operations?
A: Key benefits include precise and uniform surface coating, high operational safety, versatility in material compatibility, low noise output, and efficient mass production capacity. The combination of automation and user-friendly design maximizes productivity while minimizing manual labor and processing errors.
