U.V Curing System

U.V Curing System

From the river of our pearl products, we bring forth for our clients U.V. Curing system that uses UV inks for printing on plastic, metalized paper and electronic circuit boards. Manufactured using high quality components, these U.V Curing Machines is designed in a manner so that it can be adapted on any coating process, namely, sheet fed offset, letter press, silk screen and varnishing machine. Further, provided U.V. Curing System can be purchased from us at most competitive price.

Features:

Air cooling system
COLD UV Curing system for heat sensitive substrate
Delivery tray
Easy access to lamp housing with quick and easy to fit lamps
Enhanced durability
High pile delivery/ stacker delivery
Hood safety interlock & thermal cut off
Hour counter & Ampere meter
I.R.Drier
Over current sensor and Belt jamming sensor
Powder coated finish
PTFE coated Heat Resistant belts
Sheet counter
Two lamp system on specific order
Up to three power levels for lamp output power
UV Curing system for UV Ink printing
Vacuum suction to hold down the substrates
AC Frequency drive Conveyor of Variable speed with 0 to 75 Mtrs./Min speed

The 'Grafik Tech' U.V Curing Machines can be fitted on Rotary Printing Processes i.e., Flexo, Roto-Gravure and Web Offset Machines for both full coating and spot coating. The "Grafik Tech" U.V. Curing System can be designed for any other specific purpose and client's requirements, for both Online and Off-line uses. The Lamps used are ozone free Lamps.

The 'Grafik Tech' U.V Curing Machines are also available for heat sensitive substances.

Technical Specifications

Model	Curing Width in inches	Conveyor Size in inches	Lamp Power in w/inch	Power Consumption UV (Full Power) single Lamps	Power Consumption IR - 3 Lamps
GT 18	18	22 x 72	300	5.4 kw	6 kw
GT 25	25	29 x 72	300	7.5 kw	7.5 kw
GT 30	30	34 x 72	200/300	6/9 kw	9 kw
GT 32	32	36 x 72	300	9.6 kw	9 kw
GT 40	40	44 x 72	300	12 kw	12 kw

Advanced Curing Flexibility

With a choice between mercury vapor and LED UV lamps, the system allows you to configure 2 to 4 lamps for optimal curing. This flexibility accommodates a wide range of substrates and ink types, ensuring superior print adhesion and finish across diverse applications.

Reliable & Efficient Operation

Engineered with digital LCD panel, PLC-based controls, and overload protection with interlocking safety features, the system operates smoothly even in demanding production conditions. The durable powder-coated body, stainless steel and mild steel construction, heavy-duty wheels, and customizable capacity ensure longevity and operational ease.

Eco-Friendly and User-Focused

Benefit from a low emission, environmentally conscious design, supported by air-cooled or water-cooled options. The system minimizes its environmental impact while delivering high productivity, making it ideal for modern, responsible printing businesses. On-site installation support further enhances user experience.

FAQs of U.V Curing System:

Q: How does the U.V Curing System accommodate different printing production needs?

A: The U.V Curing System features configurable lamp types (mercury vapor or LED) and an adjustable number of lamps (24), offering versatility for various printing methods like label, screen, offset, and flexographic processes. Its conveyor width and curing area are customizable to fit specific project requirements.

Q: What benefits does the automatic PLC control and digital LCD panel provide?

A: The automatic PLC control streamlines operations, reducing manual intervention and enhancing precision, while the digital LCD panel offers real-time monitoring for user-friendly management, ensuring consistent, high-quality results.

Q: When should the lamps be replaced, and how long is their lifespan?

A: Each UV lamp in the system offers a lifespan of around 8,000 hours. It is recommended to schedule replacements based on usage intensity or as soon as curing performance begins to decline to maintain peak productivity.

Q: Where can this U.V Curing System be installed, and is on-site support provided?

A: This system is suitable for installation in industrial printing environments across India and beyond. On-site installation support is available, ensuring seamless setup and integration within your production facility.

Q: What is the process for operating and maintaining the system?

A: Operating the system is straightforward: load your substrate on the belt drive conveyor, set your desired curing parameters on the LCD panel, and monitor the automated process. Regular maintenance involves checking lamp condition, cooling efficiency, and ensuring all safety features are functional.

Q: How does the cooling system enhance performance and safety?

A: The system offers both air-cooled and water-cooled options for thermal management. This prevents overheating, safeguards machine components, and optimizes lamp life, contributing to safe, continuous printing operations.

Q: What are the main environmental and operational advantages of this system?

A: Designed with eco-friendly, low-emission attributes and a powder-coated exterior, the system reduces environmental impact. Its automated controls, safety interlocking, and high-speed output make it a reliable choice for efficient, sustainable printing.

Enquiry Now